Introduction: The background and need for technological change in the manufacturing industry
Manufacturing, as the “backbone” of the global economy, has developed and evolved over centuries. Since the first industrial revolution in the 18th century, manufacturing has been the “perpetual motion machine” that drives economic growth. But as time goes by, those traditional manufacturing processes are like old cars, although still able to run, but in the face of the fast lane of the modern market, it seems incompetent, which is also the trend of the times, and gradually the second industrial revolution, the “third industrial revolution” appeared.
Traditional manufacturing processes often rely on manpower and experience, like the 20th century screws on the grain need to be manually using a lathe to do. In the early stages of industrialization, this approach did allow productivity to “get off to a flying start”, but today, with the complexity of market demand, the traditional process in terms of efficiency and quality control is increasingly unable to keep pace. Still using screws as an example, manual production can ensure a certain degree of product personalization, but the production speed is slow, high cost, and for high-precision products, it is difficult to achieve the desired results. To put it bluntly, relying on manual inspection to ensure quality is like driving a horse-drawn carriage on the highway, there will always be a time when the chain falls off.
Looking at today’s manufacturing industry, automation equipment has quietly taken over and become the “upgraded version” of traditional processes. After the introduction of automated production equipment, the manufacturing industry is like a “turbocharger”, production efficiency has risen sharply, and human error has been greatly reduced. Automated equipment can be programmed to perform a large number of repetitive tasks in a short period of time, a “super-skill” that is virtually unattainable with traditional processes.
And the numbers speak for themselves – according to a McKinsey study, companies that adopt automation equipment increase productivity by an average of 25% and reduce product defects by more than 30%. In this context, manufacturing technology transformation is no longer a multiple choice question, but a “mandatory course” that modern enterprises must take.
In this wave of change, the creation and development of JCN brand is undoubtedly the “wave runner”. As a “leader” in the technological progress of the manufacturing industry, JCN not only meets the market demand through innovative technology and equipment, but also injects a “strong needle” into the technological upgrading of the entire industry. With the introduction of automated production equipment, JCN has successfully solved the traditional process of various “old problems”, and stood firm in the fierce competition in the market.
Next, we are going to talk about the traditional processes, how “old-fashioned” they are, and how modern technology, under the leadership of JCN, is “igniting a new engine” for the manufacturing industry.
Definition and Limitations of Traditional Craftsmanship
Throughout the long history of manufacturing, traditional crafts have been the “backbone” of countless companies. These crafts are centered on handwork and rely on the skills and experience of the artisans who were the first “engineers”. Imagine cooking a pot of soup in your kitchen, where every spoonful is filled with craftsmanship. However, over time, these once-proud traditional crafts have begun to look “out of date”.
Typical features of traditional craftsmanship include heavy labor inputs, long production cycles, and a heavy reliance on handwork. While such methods were a great advantage many years ago, their limitations are becoming apparent in today’s age of efficiency and quality, as more and more entrepreneurs seek to reduce costs at the worker level. For example, in the early days of wooden furniture manufacturing, each product required hours or even days of careful polishing by craftsmen. Now, this “slow and careful” approach has obviously not kept pace with the market, although this handmade products are really very profitable in some areas, but in today’s industrialized, obviously began to appear out of reach.
First of all, there is the problem of efficiency. Traditional craftsmanship usually takes a long time to complete a production cycle, which is undoubtedly a major disadvantage in the modern fast-paced market environment. Consumers nowadays are looking for “fast, good and economical”, while the “slow” rhythm of traditional craftsmanship is obviously contrary to it.
Secondly, there is the problem of quality control. In traditional craftsmanship, quality control relies more on the experience and skills of craftsmen. However, manual operation inevitably produces human error, which makes it difficult to maintain consistent product quality. This not only increases rework rates, but can also affect brand reputation. According to a survey conducted by Industry Magazine, traditional manufacturing companies have an average rework rate of 12%, while companies using modern technology have reduced this figure to less than 3%.
JCN Brands found this out the hard way in its early days. At that time, the company mainly met the market demand by hand, producing some high-end customized products. Although these products were very popular in the market, the limitations of traditional processes gradually emerged as the volume of orders increased. Inefficient production, difficult quality control, and rising labor costs have posed considerable challenges for many companies.
In order to solve these problems, JCN realized that a change was necessary. The days of relying on traditional processes were over, and transformation was the only way to survive and thrive in a competitive market. That’s why JCN began exploring and introducing modern technology to overcome the limitations of traditional craftsmanship, and in the process successfully evolved the brand.
So how automation equipment emerged and became widely used in the manufacturing industry, and how these technologies can help companies like JCN to break through the bottleneck of traditional processes and realize leapfrog development, is what we will discuss next.
The Rise and Application of Modern Technology
With the rapid development of the times as well as science and technology, the manufacturing industry has ushered in unprecedented changes, modern technology has become the new darling of the industry, and more and more companies are customizing automation equipment for their products, and even some companies are combining with artificial intelligence to carry out production. These technologies not only subvert the traditional manufacturing methods, but also provide companies with unprecedented efficiency and quality assurance, perhaps the fourth industrial, or the fifth industrial revolution is quietly occurring, and constantly in the market to change many of the rules of the game. So how do automation equipment, PUR precision coating technology and other “black technology” change the rules of the game?
First of all, the emergence of automated production lines is undoubtedly a major revolution in the manufacturing industry. Automation equipment through a high degree of programmed operations, not only can significantly improve production efficiency, but also human error can be minimized or even 0 human error, because a high degree of automation, the middle of many steps do not even need to think that intervention. Taking automobile manufacturing as an example, traditional assembly lines require a lot of manual operations, while today’s automated production lines can accomplish the same task in less time and with higher precision. According to a report by Manufacturing Magazine, companies that have adopted automated production equipment have increased their productivity by an average of 20% to 30%, which is undoubtedly a huge competitive advantage for those companies fighting their way through the marketplace, and in recent years has been accompanied by the impact of COVID-19, a word that has not been mentioned in a long time In recent years, along with the impact of COVID-19, a word that has not been mentioned for a long time, the economy once appeared to be in the doldrums, for enterprises, “open source and cut costs” has been imminent.
Secondly, precision gluing and laminating technology has opened up new possibilities for the manufacturing industry, especially for the woodworking furniture industry. Traditional gluing methods often rely on manual operation, which is time-consuming and not precise enough. The precision gluing equipment under modern technology can be controlled by computer to realize high-precision and high-speed gluing operation. This technology is especially important in demanding production areas such as electronic products and automobile interiors. For example, JCN’s RTM1300A Hot-Melt Glue Honeycomb Laminating Machine is capable of reducing material waste while maintaining product quality through advanced gluing technology. According to statistics, this equipment can increase the material utilization rate to more than 90%, while the utilization rate under the traditional method is often only about 60-65%.
It is through the introduction of these high technologies that JCN has stood out in the technological change of the manufacturing industry. the RTM1300 series not only improves the production efficiency, but also significantly reduces the production cost, which enables JCN to occupy a favorable position in the fierce competition in the market, and I believe that this is one of the important reasons why IKEA chose us for a long term cooperation. In addition, JCN is constantly exploring new technology applications, such as intelligent production management systems, to further optimize the production process through the combination of data analysis and artificial intelligence. In this day and age of crazy development of AI such as chatgpt and Claude, the result of failing to keep up with the times can be imagined.
However, manufacturing technology transformation is much more than that. The application of these new technologies not only change the production methods of enterprises, but also in the product innovation has brought far-reaching impact, perhaps some people will say that just change the product process, and product innovation and what is the relationship, but in the process of our actual and customer docking requirements will find that when one of the technical point of a new change, often bring the whole line of smooth or optimized, sometimes. Sometimes it can even adjust the whole project’s thinking and ideas, so that the original impractical things become evidence to follow. By adopting automation equipment, JCN has not only improved its own production capacity, but also promoted the technological upgrading of the whole industry. Nowadays, more and more enterprises are beginning to realize that only through the application of modern technology can they remain competitive in the ever-changing market, which is not only the further development of products, but also people’s needs and the economy of the market are forcing enterprises to make changes.
Change and Innovation at JCN
In the highly competitive manufacturing industry, JCN is one of the leading companies that can quickly adapt to changes in the marketplace and realize technological changes. JCN has successfully transformed itself from a traditional manufacturing company to a modern, technology-driven company through continuous introduction and innovation. In the process, JCN has set a benchmark for the future of the manufacturing industry through a series of innovative practices.
Firstly, JCN has realized a comprehensive upgrade of its production line by introducing automated production equipment. Take the HM2300A PUR Hot-Melt Glue Sticking Machine as an example, the application of this equipment in the production of foam mattresses has greatly improved production efficiency. In traditional mattress manufacturing, the gluing and laminating process is a very time-consuming part, which usually requires a lot of manpower and time, and the cutting of the excess part, which causes a lot of wastage of the edges. With the HM2300A’s automated operation, foam mattresses used to need to be manually connected, but with JCN’s equipment and technology, everything is machine operated, with infrared rays aligning the points for precise point-to-point linking, and no longer needing to manually confirm the connection of multiple points on the surface one by one, which significantly reduces the cost of production, and ensures that each piece of the mattress is coated with glue to ensure the uniformity and consistency of the quality of the mattress. According to JCN’s internal data, the introduction of this equipment has increased productivity by 40%, while material waste has been reduced by 30%.
JCN has also introduced the QC550 Coating Machine to its automotive interior production, which not only improves product durability but also enhances aesthetics through its precision gluing technology. Automotive interior parts require high quality and appearance, and traditional manual gluing methods can hardly meet such high standards. The QC550 Coating Machine, however, realizes high-precision gluing operations through an intelligent control system, enabling each product to meet consistent high quality standards. According to market feedback, automotive interior parts produced with this machine are not only of more stable quality, but also highly recognized by customers for their excellent appearance.
These successful cases show how manufacturing technology transformation can make a rapid leap from traditional to modern under the leadership of JCN. Through the application of these technologies, JCN has not only enhanced the market competitiveness of its products, but also set an example of innovation in the industry. At the same time, it also shows us that technological innovation does not happen overnight, but through continuous investment and experimentation, continuous optimization and improvement of the production process, and real-time understanding of what consumers in your market need, or what pain points, and solving these problems, the product can achieve ultimate success.
However, JCN’s road to innovation does not stop here. In the future, JCN also plans to further expand its technological footprint and develop more intelligent devices and systems to cope with increasingly complex market demands. For example, JCN is developing an AI-based production management system, which enables the product conveyor belt to adjust its own angle through the interface between AI and camera, so that the accuracy of the product can reach the millimeter level, which can further optimize the production process as well as the quality of the production, reduce the waste of resources, and improve the production efficiency.
Driven by technology, JCN has not only realized the leap of helping the traditional manufacturing industry towards modern production, but also maintained its leading position in the market through continuous innovation.
Key Drivers of Change in Manufacturing
Today’s manufacturing industry is like a high-speed train, constantly sprinting forward, and the “engine” behind the train is modern technology. The “engine” behind the train is modern technology, and in this wave of technology, automation equipment is undoubtedly the key driving force to “speed up” the manufacturing industry. These technologies are not only evident on the production line, but also show great potential in product innovation. Let’s take a closer look at how these technologies are pushing manufacturing from its traditional “slow” mode to a new era of efficiency and intelligence.
First, the optimization of the production process is the core of manufacturing technology transformation. The popularization of automated equipment has enabled production lines to leave behind the tedious manual operations of the past and move towards a more efficient and precise automation era. In the past, each link in the production line is like a complex “jigsaw puzzle”, which needs to be put together piece by piece by manual labor, which is time-consuming and laborious, and the author has such an experience. The author used to work for a stainless steel extension company, and there are several production processes, but they are not in the same space or there is a fault in the middle, and the current production process is very difficult to be optimized. After a step is done, the goods need to be centralized and pulled down to another place to do the secondary processing, which is very impact on the time. Nowadays, automated production equipment is like a precise “jigsaw puzzle” that can complete these tasks quickly and without errors, and even no longer requires a pallet truck to pull the goods down to the next step to be processed, but only a conveyor belt that can transport the products directly to the next production process. The conveyor belt is all that is needed to move the product directly to the next production department. According to JCN’s customer data, by upgrading automation equipment, JCN’s production costs have dropped by 25% (averaged from values provided by JCN’s customers through multiple companies), while product productivity has increased by 30%+.
In addition to improving production efficiency, modern technology has also injected new energy into product innovation. In an era of increasingly diversified market demands, where companies not only need to respond quickly, but also customize their products according to customer needs, JCN’s machinery and equipment are designed to be fully prepared for possible scenarios, and as long as they are within technical parameters, we can flexibly customize them according to the length, width, and height of the customer’s product. This situation minimizes product development costs, which maximizes customer benefits and enables JCN to respond more flexibly to market changes.
In addition, JCN also introduced automated gluing technology in the furniture manufacturing field, this technology can make the wood veneer glue enough uniformity, and can be customer demand, customized replacement of gluing rollers to achieve different widths of the coating range, when the glue is evenly coated, for wood veneer can significantly improve the surface quality of the product, no longer because of the unevenness of the glue coating leads to the surface of the product due to the curing of the glue. Uneven surface due to the curing of the glue. Traditional spraying processes often require workers to operate manually, resulting in uneven coating thickness and unstable gloss. JCN’s automatic gluing equipment, on the other hand, ensures that each product is coated optimally through a sophisticated control system, which greatly enhances the product’s competitiveness in the marketplace.
The application of these technologies marks the great success of manufacturing technology transformation. These changes are not only internal innovations, but also an important step towards intelligence and automation for the entire industry.
However, technological innovation is not without its challenges. The difficulties faced during the transformation process can be unimaginable. The future trend of technology is irreversible, so let’s see how JCN will continue to lead the way on this road full of unknowns.
Challenges and Future Prospects
In the wave of technological change in the manufacturing industry, no matter how good the enterprise will face a variety of problems, just like climbing a mountain, and the process of reaching the top is never easy. Those seemingly insignificant stones can often become obstacles that can trip up a company. However, it is these challenges that give the brave a chance to excel.
First of all, when it comes to the cost of technology, many bosses can’t help but cringe. Introducing automation equipment is like buying a luxury car for your company, and the start-up costs can be steep. However, a high initial investment is not a reason to stop, it’s an investment in the future. Smart entrepreneurs know that behind a big one-time investment are long-term efficiency gains and cost savings. In other words, the money spent today can be doubled and earned back tomorrow. According to a study by PricewaterhouseCoopers (PWC), companies that introduced automation technology saw an average return of more than 15 percent after five years, despite the high upfront costs.
Then there’s the talent shortage. Let’s be blunt: the rapid pace of modern technology has left many old-school artisans feeling “out of touch. Instead of simple laborers, companies need technical experts who can “talk” to the machines. Training employees to become experts in working “side by side” with high-tech equipment is an expensive and time-consuming process, but it is a necessary step toward the future. To meet this challenge, JCN not only offers in-house training programs, but also works with technical colleges to train a new generation of “digital artisans” who will be the backbone of the future of manufacturing.
Furthermore, we have to mention the speed at which technology is being updated. This sometimes makes people feel like they are sitting on a “roller coaster” of technology, not knowing what kind of disruptive changes will come next. For manufacturing companies, this means not only keeping an eye on the latest technological trends and customer needs, but also having the courage to “revolutionize” themselves; JCN understands that the slightest laxity on the technological track can leave them far behind. Therefore, JCN continues to invest in research and development to ensure that it always stands at the forefront of technology. And this is not simply following trends, but taking the initiative to create new trends. Nowadays, with the speed of development in society, imitation is only temporary, creating and obtaining patents is long-lasting.
Looking ahead, the blueprint for the manufacturing industry is already taking shape, and JCN is drawing the most important part of it. In the future, with the popularization of AI technology and the deepening application of IoT, the manufacturing industry will enter a new era of “Internet of Everything”. Imagine that every machine can “talk” to each other, and the production process becomes smarter and more efficient. This future is not far away, and JCN is taking every step to make it a reality.
As JCN believes, challenges are not a reason to stop moving forward, but rather a starting point for exploring new possibilities. JCN will continue to be at the forefront of this uncharted path of technological change, leading the manufacturing industry into a future full of innovation and infinite possibilities.
Conclusion: The Future of Manufacturing and JCN’s Path to Leadership
From the first industrial revolution to the present, the manufacturing industry has experienced a huge transformation from handicrafts to traditional mechanical processes to modern technology. As manufacturing technology transformation continues, companies are facing unprecedented challenges and opportunities. Technological change has not only changed the production mode, but also reshaped the competitive pattern of many industries. jcn, as a pioneer in this change, has successfully transformed many traditional manufacturing enterprises into modern and intelligent enterprises by virtue of its persistent pursuit of automation equipment and technological innovation.
JCN’s success is not by chance, but stems from its forward-looking decisions made at every key point, because when you realize that the times are changing, then it means that it is already too late. From the initial introduction of automated equipment, to the later introduction of precision PUR gluing technology, to today’s exploration of the combination of Artificial Intelligence and the Internet of Things, JCN has always been at the forefront of the industry and must be at the forefront as well. Through continuous technological innovation, JCN has not only improved its own productivity and product quality, but also set a new standard for the entire mountain of many automated equipment.
However, the future of the manufacturing industry is much more than that. As technology continues to advance, new technologies and trends will continue to emerge, driving the industry in the direction of greater intelligence and customization. 5G technology, artificial intelligence, and other emerging technologies will further enhance the productivity and innovation of the manufacturing industry. jcn has already begun to lay out these cutting-edge areas, and strives to maintain a leading position in the future market competition.
Looking ahead, JCN will not only continue to lead the manufacturing technology transformation, but also promote the progress of the entire industry by constantly exploring new technologies and business models.JCN understands that only through continuous innovation can we remain undefeated in the fierce market competition. As JCN’s slogan goes, “Survive in change, develop in innovation.”
The future of the manufacturing industry is full of challenges, but equally full of opportunities. In this tide of technological change, JCN will continue to lead the industry to a more brilliant tomorrow with the spirit of innovation and courage.
